Integrity Management System (IMS)

For over 20 years, Cenosco has developed and delivered software solutions that safeguard integrity, reliability, and instrumentation safety in the asset intensive industries.

In 2014, we built upon that experience and collaborated with Shell to launch our Integrity Management System (IMS), a predictive maintenance software that is used globally by over 120 assets in more than 50 countries.

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IMS suite technology

The IMS suite runs on cloud-basedmobile-friendly  , and highly configurable technology.

The suite comprises multiple products to cover a range of asset-specific needs. The IMS platform calculates optimal intervention periods and lays out efficient maintenance strategies.

Our predictive maintenance software is used widely across asset intensive industries, including chemicals, oil & gas, pulp & paper and renewable energy.

IMS suite advantages

The range of IMS products can be deployed individually or together, and each component complements the others seamlessly. Adopting the entire IMS suite affords additional advantages including holistic oversight, alignment between disciplines, and improved integration.

With IMS you will
  • Upgrade to predictive maintenance

    Upgrade your maintenance maturity from reactive to predictive

  • Manage Inspections

    Never miss an inspection again, thanks to Inspection Data Management

  • Gain Insight

    Gain insight into bad actors and equipment performance with easily accessible and accurate data, using a wide range of integrated functions including search, filters, custom queries, and advanced and configurable dashboards

  • Track all events

    Track all events in an equipment’s lifetime, including inspections, leaks, and temporary repairs

  • Adopt Risk-Based Inspection

    Adopt a practical and transparent Risk-Based Inspection approach (Shell’s RBI).

  • Visualize

    Visualize your data in 2D and 3D (digital twin).

  • Use on all devices & offline

    Access your data anytime and anywhere. IMS works on all devices, as well as offline – so you can capture data on your tablet while working in the field.

  • Automate reporting

    Streamline your reporting process with automated reporting.

  • Bulk import and export

    Save time with bulk data import and export wizards, along with other bulk actions.

  • Integrate

    Interface with other platforms, tailored to your specific requirements.

The IMS suite comprises the following products

IMS PEI

IMS PEI is a web-based tool for managing the asset integrity of multiple types of pressure and civil equipment used in all manufacturing and upstream businesses. It does this by identifying ‘when’ and ‘what’ equipment to inspect or repair while keeping an audit trail of the results of these inspections and repairs. It will support you in defining the scope/plan for your schedule and enable you to process thickness readings faster and more accurately than ever before.

IMS RCM

IMS RCM helps you in determining the optimal preventive maintenance strategy for your assets. By using prioritisation based on risk, IMS RCM helps you to focus on your critical assets. The risk profile drives the maintenance strategy for the equipment either by using a full and detailed RCM2 analysis or by using available maintenance strategy templates. This leads to maximum plant availability at lower costs.

IMS SIF pro

SIFpro is fully compliant with IEC 61508/61511 ensuring good engineering practices for the application of safety instrumented functions. It supports HAZOP and LOPA resulting in risk reduction factors which are then used as input for the design of the Safety Instrumented Function (SIF) also known within the industry as Safety Instrumented Systems.

IMS PLSS

IMS PLSS provides you with the overall integrity status of your pipelines. It records the pipeline design data for the entire pipeline or for specific sections of the pipeline. It performs ILI and fit-for-service calculations based on intelligent pigging data and supports full scheduling and history recording for the entire pipeline system.

IMS FCM

Flange connections are still one of the biggest sources of leaks in the industry. IMS FCM is a web-based tool for managing those (critical) flanges. This small but powerful IMS module will warrant a structured approach to the assembly and dismantling of (critical) flanges. It provides a maintenance protocol based on tension or torque calculations and a checklist for the execution of the work. After completion, the work history is archived and can be shared with the integrity department.

The IMS suite is used globally

We’re deployed on ALL CONTINENTS – over 50 countries

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Find your module by equipment:

IMS RCM

IMS RCM optimises the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS PEI

IMS PEI provides you with the overall integrity status for pressure and civil equipment. Determine when and what to inspect on pressure equipment using RBI and advanced corrosion calculation and analytic tools. Then capture your inspection history to have a proper audit trail of your inspection results.

Learn more

IMS Flange Connection Management

IMS FCM helps you to manage your critical flanges. On many plants flanges are still one of the main causes of leaks. With IMS FCM you can manage your flanges using a strict guided maintenance protocol on the basis of tool usage, tension and torque calculations while keeping track of all assembly and disassembly work done on your critical flanges.

Learn more

IMS PLSS

IMS PLSS provides you with the overall integrity status of your pipelines. It records the pipeline design data in detail and the user can specify differences in design data by creating different sections of the pipeline. It performs ILI and fit-for-service calculations based on intelligent pigging data and supports full scheduling and history recording in alignment with IMS PEI.

Learn more

HYDROCOR

Hydrocor is a sophisticated web-based engineering application for predicting internal corrosion in carbon steel pipelines or similar equipment. It is also used as a material selection tool. This corrosion prediction and material selection software is acknowledged by industry as the best in class, the market standard. The corrosion prediction software is built on 45 years of experience in corrosion and flow modelling, and benefitted from both operational field experience, as well as scientific collaboration.

Learn more 

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS PEI

IMS PEI provides you with the overall integrity status for pressure and civil equipment. Determine when and what to inspect on pressure equipment using RBI and advanced corrosion calculation and analytic tools. Then capture your inspection history to have a proper audit trail of your inspection results.

Learn more

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS SIFpro

SIFpro is fully compliant with IEC 61508/61511 ensuring good engineering practices for the application of safety instrumented functions. It supports HAZOP and LOPA resulting in risk reduction factors which are then used as input for the design of the Safety Instrumented Function (SIF) also known within the industry as Safety Instrumented Systems.

Learn more

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

Pressure Equipment

IMS RCM

IMS RCM optimises the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS PEI

IMS PEI provides you with the overall integrity status for pressure and civil equipment. Determine when and what to inspect on pressure equipment using RBI and advanced corrosion calculation and analytic tools. Then capture your inspection history to have a proper audit trail of your inspection results.

Learn more

IMS Flange Connection Management

IMS FCM helps you to manage your critical flanges. On many plants flanges are still one of the main causes of leaks. With IMS FCM you can manage your flanges using a strict guided maintenance protocol on the basis of tool usage, tension and torque calculations while keeping track of all assembly and disassembly work done on your critical flanges.

Learn more

Pipelines

IMS PLSS

IMS PLSS provides you with the overall integrity status of your pipelines. It records the pipeline design data in detail and the user can specify differences in design data by creating different sections of the pipeline. It performs ILI and fit-for-service calculations based on intelligent pigging data and supports full scheduling and history recording in alignment with IMS PEI.

Learn more

HYDROCOR

Hydrocor is a sophisticated web-based engineering application for predicting internal corrosion in carbon steel pipelines or similar equipment. It is also used as a material selection tool. This corrosion prediction and material selection software is acknowledged by industry as the best in class, the market standard. The corrosion prediction software is built on 45 years of experience in corrosion and flow modelling, and benefitted from both operational field experience, as well as scientific collaboration.

Learn more 

Civil

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS PEI

IMS PEI provides you with the overall integrity status for pressure and civil equipment. Determine when and what to inspect on pressure equipment using RBI and advanced corrosion calculation and analytic tools. Then capture your inspection history to have a proper audit trail of your inspection results.

Learn more

Electrical

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more

IMS SIFpro

SIFpro is fully compliant with IEC 61508/61511 ensuring good engineering practices for the application of safety instrumented functions. It supports HAZOP and LOPA resulting in risk reduction factors which are then used as input for the design of the Safety Instrumented Function (SIF) also known within the industry as Safety Instrumented Systems.

Learn more

Rotating

IMS RCM

IMS RCM will help you optimise the preventive maintenance plans of your asset. It does this by supporting the user in prioritising equipment based on risk. Using the equipment’s risk profile, the user determines the best maintenance plan for said equipment. Either by defining this manually or using library functions. This leads to safer assets with cost-effective maintenance plans and higher plant availability.

Learn more